Monday, June 29, 2009

Talitha cumi!

(A bit of a round-about entry, but… if you can stick with me, I think it’s worth it.)

The pastor of my church, Pastor Jim, is currently in the middle of his 3-month sabbatical. As a result, we have two guest pastors presiding over the flock, as it were. Pastor Kirk, a kindly man from the St. Louis area who teaches and researches at Wash. U., is filling in during June and August. Pastor Sarah, a very young recent graduate from Eden’s Seminary, is filling in during the month of July.

Since I’ve been attending Grace UCC, our track record with guest pastors has mostly been miss or miss. I can’t exactly pinpoint one or two things that have left me less-than-satisfied during Pastor Jim’s absences. I don’t believe it to be a resistance to change as I’m a fairly open guy. I don’t think it has to do with sermon topics, either. That would mean we only have guest pastors when it coincides with an unpopular sermon… hey, wait a second…

(Just kidding, Pastor Jim.)

After four weeks, I must say… Whatever it is the other people were missing, Pastor Kirk has it! His sermons to date have been poignant, succinct, and entertaining. These are all key characteristics of a sermon that keeps the congregation interested and attentive.

From the first minute he stood in front of us, it was obvious he didn’t want to just fill in for a few weeks and move on. He has taken the time to try and learn as many names as possible; he spends as much time as it takes to visit with the congregation before, between, and after services; he steps down from the podium and off the dais to speak to us at our level; and he always finds some way of making the sermon very personal to each of us.

He ends each sermon with a plan of action – something for us to ponder or question in our own lives or, as was the case yesterday, something for us to actually do.

The Bible passage read and discussed this past Sunday concerned some of the miracles of Jesus. It was Mark 5:35-43 – Jesus’ healing of Jarius’ daughter. It is a great passage for the message of healing and faith and one which easily sticks with me. It ends with Jesus taking the girl’s hand and saying, "Talitha cumi"; which is, being interpreted, Damsel, I say unto thee, arise.

Or, as Pastor Kirk put it, “Get up! Get up and live!

Get up. Get up and live.

Six simple words (four, really, as two of them are duplicates) that have so much power in them! And after the recent losses in our entertainment industry, the message seems to ring louder and even more clearly in my ears. Get up and do something, because you have such a limited time on this world as we know it.

“Get off your arse, Ethan!”

After church, Dana and I did our usual shopping (that always seems to go on for way too long). And when we finally got home, I got up. I got up and mowed the lawn. When I was done mowing the lawn, I sat down for a minute to drink a few glasses of water. And then I got up and headed to the basement. I finished a small section of drywall inside the new workshop, cut open a bag of insulation, and started filling in voids and wall spaces. Two bags later, with all of the insulation in place, I started hanging drywall. I didn’t get very far, however, because Dana called me up for supper.

After mowing and hanging drywall and insulation, I had to shower and change clothes before I could sit down anywhere. After a shower and some supper, I got up and logged onto the computer and worked on my current editing assignment for the American City Business Journals.

I didn't get to bed until 11:45 last night. I was tired and sore and still slightly itchy from the insulation. I even managed to impress my wife with the speed at which I fell asleep (I cut my time down from 15 seconds to about 8 or 9). I slept more peacefully and soundly than I have in a long time.

And when I opened my eyes this morning, the first thought I had was, “Get up. Get up and live!” That’s how I want to try and start each day.

But not only that, it is how I want to start treating my time after 5:00 p.m. each day. I feel like I'm wasting half my life because I never seem to get anything done when I get home from work.

I feel change in the air, though...

And so I say unto you, my fellow woodworkers and blog readers...

Get up! Get up and live!

Sunday, June 21, 2009

My New Shop, Episode 5: Hang 'em High

So for some reason, I've not made any progress on the workshop for about three weeks... until tonight.

I don't have any new pictures. I was really only able to get down there and finish screwing in the drywall Noah and I had already hung.

But it's amazing how just making a little bit more progress can motivate you to do more. So tomorrow night, I'll insulate the open wall spaces. I'd like to also try and hang the rest of the drywall, but I'm afraid I have a small detour to make if I'm going to properly insulate the room. There is a 4' section of wall that already existed and doesn't have either side exposed. I need to temporarily remove some duct work (to my whole house humidifier, which is currently not turned on) on the furnace so I can take that section of wall down and insulate it.

If I can get all of that done tomorrow night, I'll be very happy. Then I can get started on hanging the final bit of drywall and have someone come in to mud and tape.

They call it "mud and tape", but really isn't it "tape and mud"? Or am I the only one who calls it "mud and tape"?

In any case, I'll be so incredibly happy when that is done because then I can make the walls purple no more!

I can't even imagine...

Monday, June 1, 2009

A Woodworking Krenovation...

This weekend, after finishing a serious amount of exhausting outside work, I decided to sit down in the seldom-used hearth room and read a bit. After perusing my ever-growing library of woodworking books, I settled on a favorite of mine, The Fine Art of Cabinetmaking, by James Krenov.

I adore well-written books and I love the feel of a solid book in my hands. My copy is a very nice hardback second printing (1977) with the dust jacket. It was a 2007 Christmas present from my mother-in-law. I'm quite pleased with the book, though there is a bit of a musty smell to it when first opened. I'm hoping that will go away with time; indeed, the smell is much less noticeable than when I first got it.

Interestingly enough, I call this one of my favourite books, though I can't honestly say I've made it all the way through it yet. I have, however, read the first half several times over. I don't know why I've never gotten any further - I always get sidetracked with some project or another and lose my place or put the book back on the shelf thinking I'll pick it up the following day or some such thing. Maybe the first chapter is just enough to rekindle the motivation I needed to get back in the shop and do something.

But that's OK. To me, reading James Krenov is a little like reading James Herriot or Robert Fulghum. It isn't something you can just read in one sitting. Yes, it is an enjoyable read, but if you don't take the time to take in and absorb what he is saying, then you'll most likely miss the finer points.

As he states in the very first column of the very first page, this book isn't intended for professional cabinetmakers. Mr. Krenov understands that most woodworkers who truly love the craft are not doing it for the money; we do it for the process and the creative expression and the joy we get just from applying our determination to take one object and shape it into another. This book is written for the woodworker who can spend days, weeks, months, or years, putting all of his heart and soul and knowledge into a project. And this book is written for the woodworker who can go into her shop and spend an hour just planing a piece of wood for the sheer joy of it, filling the air with the scent of freshly cut pine.

I think one of the reasons I'm so drawn to Mr. Krenov's woodworking philosophy is because of how I approach each new project. In some ways, it is obsessive-compulsion to the extreme. I pull out a spiral notebook where I keep notes on all of my projects and I list out my requirements for the piece. Then I start calculating exactly what those requirements mean for the project, from the kinds of wood I'm going to use based on how well they compliment one another to the exact height, length, and width it will need to be while still providing a pleasing look. I obsess over the littlest details, like the proportions of the mitered keys or a chamfer detail on an edge. Over a period of hours and days, I document the perfect finished piece according to the requirements I've been given.

This process never gets figured into billable time; it isn't necessary for the project. It really only takes me 15 or 20 minutes to come up with the actual dimensions I'll need; the rest is some twisted form of artistic design I've allowed myself to develop over the years.

What this does is allow me to do is go through the building process in my mind several times before I ever put blade to wood. I get to work through the problems I might encounter and come up with solutions to those problems without stressing about deadlines or ruining a perfect piece of wood I had set aside for the project. By the time I get to that part of the construction process, I'm so familiar with what I need to be concerned with, it no longer bothers me.

And when my OCD has been satisfied, I start working on my project in the really real world. My hard, exact dimensions suddenly become nothing more than strong guidelines. I might get to the point of planing my chamfer and then decide not to do it. I could (and have) screw up the measurements on a hole and have to improvise a repair technique to cover it up!

(Every woodworker makes mistakes; the true craftsman turns that mistake into a design opportunity.)

In the end, my finished piece has usually taken a bit longer than intended. It mostly resembles the initial drawings and dimensions I started out with, but not everything is the same. I might have added a detail here or dropped a feature there or found out that a particular piece of wood I had in mind isn't going to work and so I need to switch it out for something else. What I've done is open myself up to the fact that I'm working with wood, a kinetic object that doesn't care what dimensions I have written down in my notebook. It always retains the right to do what it will do.

It is my job as a woodworker to develop an understanding with the wood, to use the inherent properties of the wood in my favor and work in harmony with it.

It is my job as an amateur woodworker to constantly be aware (and cautious) of the impulse to make a production run to save time and labor and make a better profit.

It is my job as a young woodworker to perpetually strive for higher quality and always try to learn from those around me as well as from my own experiences.

I think that's what I've been missing the past few weeks. My last project was probably one I shouldn't have taken; I got a little caught up in the monetary gain and didn't think to give myself the developmental time I require on each project. As a result, I didn't enjoy myself as much and it almost became a chore.

Sitting quietly and reading James Krenov talk about the art of woodworking and the necessity to listen to the wood and work with the wood is just what the Dr. ordered for my woodworking slump. It is what I needed to restore in myself the desire to create, simply for the process of creating. It is what I needed to charge my batteries and reset my focus. It is what I need to remind myself to listen to the wood and not exploit it.

I've only made it to page 59 in this last session with Mr. Krenov. I don't know if I'll get much further because I already feel the ideas building up; projects I have been perfecting in my mind that are waiting to be tested in the real world.

Some day, I'll actually get to the point of reading about James Krenov's shop and some of the tools he uses. Until then, I'm completely satisfied with a renewed sense of connection between me and the wood I use.

Monday, May 18, 2009

Tool Review - Panasonic Cordless Drill/Driver

When Dana and I got married, our tool boxes got married as well. We suddenly had duplicates of several things I'd purchased for myself and then helped her pick out for her own house. So when the battery charger on one of our two Craftsman 18v drills burned out, it wasn't that big of a deal; we had another handy. And after two of the four batteries started holding a charge for less than a week and/or only 10 minutes worth of use, it was OK because we had two more to fall back on.

Late last fall, at just about the same time, the other two batteries started failing and the second charger died. It was time to re-assess our drill/driver situation.

Let's be honest - most of my drill/driver work involves hanging curtain rods, screwing in drywall, building jigs, and general home maintenance and repair. In retrospect, 18 volts is a whole lot of wasted power.It's also a whole lot of weight to lug around.

I did my research and read all of the reviews. I made an honest assessment of what we needed around the house and for use in a hobby woodworking shop. With everything taken into consideration, I finally decided upon the Panasonic 12-Volt NiMH 1/2" drill/driver.

I could not be happier with my choice!

When the drill arrived (from Amazon, for about $190 with free shipping), I immediately charged both batteries. I then put the charger and the spare battery back in the case and left the drill out on my workbench.

Over the next six months, I would pull it out for anything from hanging curtain rods to installing new hinges, from drilling 3/8" holes in wood to driving 100+ drywall screws. Just the other day, while working in the new workshop to tighten up the last of the drywall, I finally killed the first charge on my first battery. I wasn't so impressed with the amount of work the battery had performed as I was with the amount of time it held the charge! My last drill wouldn't hold a charge for five weeks, much less five months!

I pulled the dead battery out and popped the new one in and went right back to work with the second battery as fresh as the day it was charged.

I was also impressed with the weight of the drill. Most of the screws I was driving were in the ceiling, so I ended up holding it above my head for extended periods of time. That's when the 3.5 lb weight difference between the Panasonic and my old Craftsman really came into play. Even after an hour of work, I was far from fatigued.

If I had to do it all over again, I wouldn't change my decision to go with the 12-volt model (vs. the 15.6- or the 18-volt models), either. It is more than enough power for the likes of what I do and the lighter weight is a nice change.

So if you find yourself in the market for a new drill in the near future, the Panasonic 12-volt NiMH 1/2" drill/driver comes highly recommended from this amateur woodworker and average DIY-enthusiast.

Sunday, May 17, 2009

My New Shop, Episode 4: Purple Walls, Drywall, And Dry Skin

Last Saturday, my little brother, Noah, came up for about six or seven hours to help me get some drywall hung in the new workshop. We didn't exactly get it completely done, but we were able to get it to a point where I could finish up the rest with little assistance.

I'd talked to my older brother the night before and he recommended I run some speaker wire before we hang drywall. I do enjoy the swish of a hand plane playing harmony to Jerry's melodious vocals, so I stopped by a Radio Shack and picked up 100' of wire. It would have taken me two minutes but for the two salesmen and five sales pitches I had to fend off.

No, I hadn't thought about speakers yet; I don't even have drywall hung. Yes, I would consider coming back in to look at what they had when I was ready. No, I'm not interested in gold-plated extra-insulated 12-gauge Monster wire that really helps carry all of the sound, from the low base to the highest trebs, and provides me with the best quality music. I'm not an audio-phile; I just want to listen to some music when I'm in the shop for Pete's sake. No, I don't want to buy my male- and female-adaptors yet. Remember, I don't know what speakers I'm going to get. No, I'm not... You know what? Ask me one more question and I'm not even going to buy the damn speaker wire!

Sheesh.

Anyway, we started by taking measurements and figuring out how many pieces of drywall we would need. To try and aid in sound reduction, I wanted to use 5/8" drywall on the ceiling. To make it so we didn't have to lug 20 sheets of 5/8" drywall into the basement, and because it matched the thickness of the drywall used on the other framed wall in the room, I went with 1/2" drywall for the new wall.

And thank goodness for that. After hauling 13 sheets of the heavy stuff down some difficult stairs (I don't have a walk-out basement), I was ready to call it quits for the day! But Noah smartly suggested we hold off on bringing down the last few pieces until we saw how much we really needed and leave the four sheets of 1/2" drywall up in the garage, as well. With a right arm that felt like Jello, I was in complete agreement.

While Noah started taking measurements on the first piece, to account for an outlet hole and to mark joist lines, I hung speaker wire in what I refer to as the bulk heads. You can see the blue painter's tape holding the wire in first and second photos.

Once I had the wire run, it seemed like things moved along pretty quickly. After a few hours, we had all of the flat part of the ceiling done. Another hour saw the I-beam and the duct work boxed in. Thank goodness we didn't bring those last few pieces of 5/8" drywall down because we ended up not needing them. What's more, the amount of drywall waste we had set aside at that point was pretty minimal - less than a full sheet, all laid out side by side, I'd say.

Then we began working on the inside wall. After we finished the right side, having used part of two full sheets of 1/2" drywall, I asked Noah if he was sure we'd picked up enough.

He said, "Yes."

I queried, "For both sides of the wall?"

*silence*

So later on, after we'd finished the inside wall, we went back to Home Depot to return the remaining sheets of 5/8" and pick up another four sheets of 1/2". By that time, it was getting a little late and I knew his knees were starting to bother him, so we just unloaded the drywall into the garage and called it a day.

I finally got downstairs after church this morning to shoot a couple of pictures (now that the camera is back home). I generally avoid using the flash, because it always seems to cause glare, but it was either that or hang some lights I'd have to take back down before the room could be taped and mudded, so I thought I would give it a try. They turned out pretty good!

Before I start getting bids on the taping and mudding, I need to finish up a few things, as you can see. Some of the drywall already hanging doesn't have enough screws in it, so I have to go through and make sure each piece is secured well enough. Then I have to insulate the new wall and the wall shared by the other room before I close it up with the remaining drywall.

Once that's done, I'll be able to have someone come down and tape and mud my joints.

After that, it's priming and painting and no more purple walls!

Saturday night, after Noah had left and I'd cleaned up a bit in the basement, I sat down and took off my work goves to rub my sore fingers. After a bit, I looked down at my hands to see large bits of skin had come off with the slight friction I was making! Then I remembered I'd been working with drywall (i.e. gypsum) all day. I wonder if it was just a form of dermatitis resulting from the talc-like drywall dust... A good dose of hand cream seemed to bring them back to normal, so I'm not worried. I mean, it isn't like I'm shedding skin and starting to speak in Parseltongue, right?

My next two immediate goals are to finish hanging the drywall and find someone to mud and tape for me. In case the latter takes a bit of time to find, schedule, and complete, I have one or two little projects I'd put on hold during shop renovations. Maybe I'll dig them out and try to finish them up in the make-shift shop to pass the time. I also wanted to write a review on a tool I've been using the heck out of during shop construction.

Tuesday, May 12, 2009

Slight Shop Update Delay...

My younger brother and I did get most of the drywall hung on Saturday. In the process of doing so, however, we had to remove all light sources but the can lights. As a result, I was unable to take proper pictures of the room. So I need to hang some lights or figure out a lighting source before I can photograph the progress.

Yesterday afternoon, my wife flew to Colorado for work. She knew she was only going to be busy part of the time, so she took the camera with her in case they got to do some site seeing.

Now, even if I get the shop re-lit and swept up, I can't take pictures.

So there will be a slight hiccup of a few days to my shop update blog entry.

Not a bad thing, really, as it gives me time to finish hanging a small piece of drywall on the ceiling, add a few more drywall screws where necessary, insulate my new wall, hang drywall on the outside of it, sweep up the floor a little better, and then come up with a catchy blog title for the next entry!

On a side note, I noticed today that I've made the Woodworking Magazine Blog Roll!

As long as I have a purple shop, I might as well be giddy...

Thursday, May 7, 2009

My New Shop, Episode 3: Now It's Purple And Fluffy...

With a box to make, projects around the house, work, bird watching, and a whole lot of other things to keep me busy, I haven't been able to get back to working on the new workshop until this evening.

When we last left the shop, it was framed in and the electrical had been run for power and lights. It was ready for insulation. Earlier this week, I started looking for some because I had to put it in before my little brother helps me with the drywall this weekend. Turns out it was more difficult to find than I thought it would be...

Earlier this year, we had additional insulation blown into our attic spaces to try and cut a little more off of our cooling and heating costs. My wife, who works in the environmental field, was concerned about VOC's off-gassing from the formaldehyde used as a binder in most fiberglass insulation. After a few months of searching, we finally found a company who uses formaldehyde-free fiberglass insulation. Turns out their bid was very competitive, as well, so we went with them.

(Our budget billing has already dropped $10/month since then, by the way.)

After spending that much time and energy in putting a healthy insulation product into our attics, I thought it would be very silly to put regular fiberglass insulation in the basement (where the VOC's could rise through the rest of the house). So I started looking for any local companies who sold formaldehyde-free fiberglass insulation batting. After several hours of searching on-line, I finally found a company who specializes in the product, but they weren't exactly "local".

The brand name of the product I'm using is Johns Manville. They actively make and market insulation products that are better for your home environment. Unfortunately, there are only three places within fifty miles of my house that carried their products. The first one I called said they hadn't carried JM products in two years. One of the other two places was over in Illinois - not someplace I'd be going soon. That left Washington Lumber Supply in my home town of Washington, MO.

Having grown up there, I knew the store hours. It left me in a bit of a quandary, because I knew there was no way I could make it from work to the store before closing time.

Then I remembered I had two brothers still living in Washington.

(Duh.)

So I called my older brother and asked him if he could pick it up for me if I paid for it over the phone. He agreed. I called the store and placed my order.

The next day I drove down to my brother's house to pick up the insulation. In the process, I found out exactly how many bags of insulation I could fit in my Xterra and still see out the passenger-side window. (The answer is six, in case you are wondering; three bags of R19 and three bags of R13.)

It was a quiet ride home.

This evening, I went downstairs, sealed all of my duct work seams with HVAC foil tape, and installed the insulation.

It was hot and itchy and I had flashbacks of helping my brother finish his entire basement most of the time I was working on it. I was able to finish the ceiling in under two hours.

It had nothing to do with my calculations, but three bags of R-19 was just about the exact amount I needed. I was left with a total of four feet of ceiling still needing a little insulation by the time I'd finished.

Now my workshop is purple and fluffy. Not exactly the manly space I was looking for... I can't wait for this to be finished!

Well, I can't wait until I can paint those stupid walls, anyway.

I'm not going to insulate the newly-framed wall until we get drywall up on the inside, but I will insulate the areas around the steel I-beams and any other gaps in the ceiling before we close it up. I also picked up enough to insulate the only other interior wall (on the right in the first photo). I will do that from the other side before I hang some better quality peg board in the other room.

In the second picture, you can see the fluffy white insulation juxtaposed with the fluffy black Baby Teeters.

She spent a lot of time with me this evening. I don't know if she was more interested in what I was doing or in the Paul Simon CD I was playing. She gave us both a fair amount of attention. She is a wonderfully curious cat and managed to pick up one of the only bits of insulation I didn't sweep up. She doesn't photograph well from a distance in poor light, so you can barely see it on her chest...

This Saturday is the annual local plant sale sponsored by the Missouri Botanical Gardens via the Shaw Nature Reserve; Dana and I are going to go to that early in the morning. We will get back home before noon to meet up with my younger brother so we can hang some drywall.

Hopefully I'll have another shop update for you by Sunday!